I’ve been wanting to have a workbench for a while and instead of building from scratch I decided to use the Organised Solutions Handy Storage Rack It Heavy Duty Work Bench Kit from Bunnings. I’d previously built a couple of their Rack It shelving units and had liked their quality.
I paid $169 for the Work Bench Kit and $60 for the Castor Wheel kit as I wanted a mobile workbench.
The kit comes in one large box and is quite heavy(more than 16kg) so you may need some assistance to pick it up and carry it. I used a small trailer to carry mine home as it wouldn’t easily fit in a car. Even the castor kit is quite heavy.
Opening the box, the contents are packed with foam to protect them from scratches and marks, although things can move around inside as you tip the package up or down. A single page instruction sheet is included in the Work Bench kit. The assembly is pretty straight forward though.
Unpacking all the components you get two 900mm high end frames(same type as for the shelving) and two 1300mm crossbeams(with brackets for holding the benchtop). The benchtop has nice beveled top edges and overlaps the top of the frame. I had been expecting the same type of MDF sheet as the shelves, but was pleasantly surprised that they supplied a nice solid bench top. It’s not coated or treated that I can tell though, so I’ve been thinking of painting or lacquering it protect the surface a bit.
Assembly is simple, just push the tabs of the crossbeams into the slots of the end frames and slide them down till they lock. Lock the first crossbeam into both end frames then the second. Then use either a mallet, or hammer with a wooden block for protection, to tap the crossbeams firmly home in their slots. Locking pins then go through holes in the joins so the crossbeams don’t come out.
At this stage I decided to put the castor wheels on. I figured it would be easier to put the wheels on before putting the heavy benchtop on the frame.
Unfortunately the castor wheel kit wasn’t as a good as the Work Bench Kit. While the castors seem to be great heavy duty quality, there were no instructions. The castors fit firmly on the bottom of the frame legs and have wedges to spread the load better. While the Rack It kits don’t really require tools to assemble, you will need the following tools to attach the castor wheels to the workbench:
- Shifting spanner
- Socket ratchet with 17mm socket
- Size 2 philips head screwdriver
It’s a little awkward to get the bolt through the castor base, leg and wedge. It has to go through at an odd angle which then pulls straight as the nut is tightened off. Getting the castors all on took longer than assembling the whole rest of the frame.
Once all the castor wheels were on I then flipped the frame onto the wheels and lifted the benchtop onto the frame. After lining the screw sockets up with all the brackets you then put the screws in to lock the benchtop off. Be careful when doing this that the frame is squarely and firmly down on all it’s castors. The first time I screwed mine into place the workbench would rock back and forth on two wheels. It turned out when I screwed the benchtop off the frame wasn’t quite square.
Loosening the screws off and putting weight on the benchtop pushed all the wheels onto the ground and straightened it up, then I screwed it all secure. In the end it’s all very firm and solid.
The Rack It Heavy Duty Work Bench Kit from Bunnings is a great budget package for anyone who wants a decent garage work bench. It’s solid and with the castor wheels easily mobile.
It’s quick and easy to put together with the Work Bench itself taking me just 1 hour to put together by myself. If you want the castor wheels though prepare for it to take 1 extra hour to put them on.
Scroll to the bottom to see the modifications I’ve made after building my Work Bench.
Full Construction Gallery
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I wanted to protect my work benchtop a bit from damage as the MDF coating is porous and possibly would get damaged over time. So I applyed a coat of Carnauba Wax to protect the surface.
I also added a lower shelf for me to store and carry tools on. I’ll also mount an RCD Power Board on it to provide electrical supply. I’ve mounted a Rack It hook at the rear to hold a coiled power cable.
I’ve also mounted a bench vice on top of the bench too.